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Spongy brake pedal spoils
first time out, maiden voyage experience with new disc brakes.... See
end of Brakes Page for trouble shooting
analysis and prediction! |
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March 2006
- Repair/modification of '65 Utility wagon with Tornado
six is about to begin
- Budget: $9000Cdn
- I pressure-wash Bluebell's undercarriage -
strange-coloured dirt appears and mouse nest falls out (was up inside
fuel filler hose area)
- Parts for Saginaw steering and seat belts are
collected from boneyards
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March 2006
- Preparation for Saginaw Power Steering Upgrade begins
- PTO Koenigs Winch/front bumper are removed
- Biggest problem will be the fabrication of the
bracket to hold the "can of ham" power steering pump. There are no easy
factory attachment points on the engine
- Sister-in-law painted "Bluebell" on hood
will be replaced with a more stylish design. Will a stick-on decal be
more efficient?
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July 2006
- Willys arrives at Ron King's Autobody shop for prep
and paint. I will be Ron's slave to do a lot of the grunt work. This
work will take months
- Rusty panels have already been repaired by the
remarkable panel beater and welder, Capt'n Jack Sparrow - note new
lower tailgate sheet metal.
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August 2006
- Body Prep begins
- I grind off the old paint/remove glass
- extensive prep will include Por15 underbody painting
and sealing
- Why am I giving the "Victory" sign? Many automotive
battles are ahead of us.
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January 2007
- Driven straight home from the body shop - did not
even stop at a pub
- Chrome and weatherstrip must be added; electrical
system improved; winch to be repaired, brakes to be updated etc.
etc.....
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Spring 2007
- With temporary licence and insurance, wife installed,
born-again-Bluebell is driven into the local
Village. Several old men make positive comments.
- She runs well although the distributor is stuck at 20
degrees BTDC!
- Radiator recored; carb adjusted and almost useless
brakes adjusted. I realize, a disc brake upgrade is essential for
safety when driving in city traffic.
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2008
- Front shot of Bluebell in public, body
looks very good. Note the front 2" trailer hitch receiver - a very
useful accessory.
- Installation of shoulder seat belts front and back improved safety this year. See here for details.
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- I was concerned that painting the grill bars white
rather than having them rechromed would look cheesy. It looks fine -
besides, Ron, our paint and bodyman, did them for free!
- The bottom bar was missing when I bought her 10 years
ago...it became clear why when I tried to install a replacement. There
wasn't enough clearance between the bar and the galvanized winch cover,
so I cut off a bit of the nose and welded a flat piece of 16 gauge in
place (arrow).
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| Picture will appear
soon. |
July 2009
While out on a single day insurance permit, we tested the new disc brakes for improved stopping distance. Even with a spongy pedal, there was a huge 35 percent improvement! Once the new pads are bedded in and the spongy pedal problem is solved, there should be a further 10 percent improvement.
This was a critical safety upgrade that I highly recommend. See here for details. |
| Picture will appear soon. |
February-March 2010
In order to have a chance of passing AirCare, I installed a Ford EDIS distributorless ignition system that is fully programmable. The little MegaJolt Junior programing controller kit came from Brent Picasso at Autosport Labs in Washington State. This is my first attempt at updating the Bronze Age Tornado engine.
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